典型径向流搅拌桨的计算流体力学分析
首发时间:2025-04-27
摘要:径向流搅拌桨广泛应用于生物发酵、氧化反应和氢化反应等过程,是搅拌式生物反应器中的关键部件,在促进流体混合与气液传质方面发挥着核心作用。传统径向流搅拌桨尚存在功耗高、剪切力大、传质效率较低等不足。本文采用计算流体力学(CFD)方法对三种传统径向流搅拌桨(RT-6、BT-6、CD-6)和一种新型径向流搅拌桨(FT-6)的微观流场特性及其分布进行了模拟,比较了剪切力、湍流动能及其耗散率等关键流场参数,分析了不同径向流搅拌桨的特点及其性能差异的原因,发现更高曲率的凹面形状桨叶有利于减少尾涡体积、形成相对均匀的湍动能分布,从而有利于提高气液传质效率,这为进一步开发新型搅拌桨提供理性设计方向。
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Computational Fluid Dynamics Analysis of Typical Radial Flow Impellers
Abstract:Radial-flow impellers are widely used in processes such as biological fermentation, oxidation reactions, and hydrogenation, serving as critical components in stirred bioreactors. They play a central role in enhancing fluid mixing and gas-liquid mass transfer. However, traditional radial-flow impellers still suffer from drawbacks such as high power consumption, strong shear stress, and relatively low mass transfer efficiency. In this study, computational fluid dynamics (CFD) was employed to simulate and analyze the microscopic flow field characteristics and distributions of three traditional radial-flow impellers (RT-6, BT-6, CD-6) and a novel impeller design (FT-6). Key hydrodynamic parameters including shear stress, turbulent kinetic energy, and its dissipation rate were compared to investigate the performance differences and underlying causes among the impellers. The results reveal that impeller blades with higher-curvature concave surfaces are more effective in reducing wake vortex volume and generating a more uniform distribution of turbulent kinetic energy, which is beneficial for enhancing gas-liquid mass transfer. These findings provide a rational design strategy for the development of advanced impeller geometries.
Keywords: Gas-liquid dispersion Impellers Computational fluid dynamics Microscopic flow field
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典型径向流搅拌桨的计算流体力学分析
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