正丁烷氧化制顺酐尾气循环回用工艺的研究:反应动力学建模和流程模拟
首发时间:2017-05-11
摘要:本文研究了国产FVO-1 VPO催化剂上正丁烷氧化制顺酐的反应动力学,并基于CO和CO2分开考虑的双三角反应网络,建立了相应的动力学模型。通过统计检验和模型预测值与实验值的比较,发现该模型能够准确预测包含CO和CO2在内的所有产物的含量。针对空气作为氧化剂且高正丁烷转化率的顺酐合成装置,提出了一种高通量尾气循环回用技术,并结合本文建立的动力学模型,利用Aspen Plus软件研究了该尾气循环回用过程。研究结果表明,保证顺酐产量相同时,循环回用40%的尾气量后,正丁烷消耗量降低了5.7%。但尾气并不能不限量的循环,其循环量取决于催化剂对温度的敏感性。通过勒夏特列理论研究发现随着尾气循环量的增加,正丁烷气体混合物的爆炸极限下限值呈增加的趋势,这对反应器的安全操作是有利的。
关键词: 化学反应工程;正丁烷;顺酐;VPO催化剂;尾气循环;流程模拟
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The study on exhaust gas recycling process of n-butane oxidation to MA:
Abstract:In this paper, the reaction kinetics of n-butane oxidation to maleic anhydride on the domestic FVO-1 VPO was studied and the corresponding kinetic model was developed based on the separately considered CO and CO2 double-triangle reaction network. It is found that the present model can accurately predict the product contents including CO and CO2 via statistical tests and comparison of model predicted results and experiment results. A high flux exhaust gas recycling technology has been developed aiming at MA synthesizer with air as oxidizer and high n-butane conversion. Aspen plus is applied to study the recycling process combined with the model proposed. The study shows that after recycling 40% exhaust gas, n-butane consumption decreases by 5.7% with the same MA production maintained. However, the recycling of exhaust gas is not infinite and it is restricted to the temperature sensitive of catalyst. With the increasing amount of exhaust gas, lower limiting values of explosion limits of n-butane gas mixture tend to increase which is beneficial to the safe operation according to Le Chatelier's principle.
Keywords: chemical reaction engineering n-butane MA VPO catalyst exhaust gas recycling process simulation
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正丁烷氧化制顺酐尾气循环回用工艺的研究:反应动力学建模和流程模拟
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